50 Kld Effluent Treatment Plant (ETP)
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50 Kld Effluent Treatment Plant (ETP)
1. Pre-Treatment: Screening:
Large solids and debris are removed from the influent, ensuring protection for the rest of the system.
Oil & Grease Removal: Using methods like dissolved air flotation (DAF) or coalescing filters, oil and grease contaminants are separated from the effluent.
2. Primary Treatment:
Coagulation & Flocculation: Coagulants and flocculants are added to agglomerate fine suspended particles into larger clumps (flocs) that can be easily removed.
Sedimentation: Settling tanks allow for the removal of settled solids, reducing the overall suspended solids in the water.
3. Secondary Treatment:
Biological Treatment: Activated Sludge Process (ASP), trickling filters, or membrane bioreactors (MBR) are used to remove organic contaminants. Microorganisms break down pollutants like BOD (Biological Oxygen Demand) and COD (Chemical Oxygen Demand).
Aeration: Aeration tanks introduce oxygen, which supports the growth of beneficial microorganisms that break down organic matter and reduce pollution levels.
4. Tertiary Treatment:
Filtration: Sand filters, activated carbon filters, or other types of membrane filtration remove finer particles and remaining suspended solids.
Disinfection: UV disinfection or chlorination processes kill any remaining bacteria, viruses, or pathogens, ensuring the treated water is safe for discharge or reuse.
5. Sludge Treatment:
Dewatering: The sludge from primary and secondary treatment processes is dewatered using systems like filter presses, centrifuges, or drying beds to reduce volume and facilitate disposal.
Sludge Disposal: Dewatered sludge can be used in composting, or disposed of based on regulatory guidelines.
Benefits of a 50 KLD ETP Plant:
Regulatory Compliance: A 50 KLD ETP ensures that your facility meets local and international standards for wastewater discharge, helping you avoid fines and penalties associated with non-compliance.
Water Recycling & Reuse: Treated effluent can be reused for non-potable purposes such as irrigation, cooling, and washing, reducing the demand for freshwater and minimizing operational costs.
Pollution Control: Significantly reduces the levels of pollutants, including oils, greases, suspended solids, and organic compounds, helping protect the environment.
Cost-Effective: By reducing water consumption and allowing the reuse of treated water, your business can save on water procurement costs and waste disposal fees. It also reduces reliance on external wastewater treatment services.
Sustainability: A 50 KLD ETP is a sustainable solution that helps industries reduce their environmental footprint by treating and recycling wastewater responsibly.
Applications of a 50 KLD ETP Plant: A 50 KLD ETP is ideal for industries that generate large amounts of wastewater. Some common applications include:
Textile Industry: Textile manufacturing produces wastewater with high levels of dyes, chemicals, and suspended solids. A 50 KLD ETP effectively treats this effluent, making it safe for discharge or reuse in processes like washing and cooling.
Food & Beverage Industry: Food processing generates wastewater rich in organic matter, oils, and fats. The 50 KLD ETP reduces BOD and COD levels, ensuring the treated water meets discharge standards or can be reused for non-potable applications.
Pharmaceutical Industry: Pharmaceutical plants generate wastewater containing hazardous chemicals, solvents, and pharmaceutical residues. A 50 KLD ETP is designed to handle such complex effluents, ensuring safe disposal or reuse.
Chemical Industry: Chemical manufacturing plants produce wastewater that contains toxic chemicals and solvents. A 50 KLD ETP treats these substances and ensures that the effluent is safe for disposal or reuse.
Paper & Pulp Industry: Paper and pulp mills produce wastewater with high levels of suspended solids, chemicals, and organic matter. A 50 KLD ETP helps in treating and reducing the pollutants to acceptable levels.
Dairy Industry: Dairy plants generate wastewater rich in fats, proteins, and organic matter. The 50 KLD ETP helps reduce the organic load and removes fats and oils, making the effluent suitable for reuse.
Why Choose a 50 KLD ETP Plant?
1. Tailored for Medium-Large Scale Operations:
A 50 KLD ETP is perfect for medium to large-sized industrial facilities that generate significant amounts of effluent. It’s scalable and can be designed to meet the specific treatment requirements of various industries.
2. High Efficiency and Reliability:
Our ETP systems utilize advanced treatment technologies like membrane filtration, activated sludge, and aeration tanks to ensure efficient, consistent performance and high-quality treated effluent.
3. Sustainable Water Management:
By treating and recycling wastewater, the 50 KLD ETP promotes water conservation, reduces the burden on freshwater sources, and contributes to sustainable practices.
4. Customizable Design:
Every industry has unique wastewater treatment needs. Our 50 KLD ETP solutions are designed with flexibility in mind, allowing us to customize the system to meet your specific operational and regulatory requirements.
5. Cost-Saving Benefits:
Lower operational costs by reusing treated water for cooling, cleaning, and landscaping, as well as saving on disposal fees associated with untreated effluent.
Maintenance & Support for a 50 KLD ETP Plant: To ensure the longevity and efficiency of a 50 KLD ETP, regular maintenance and monitoring are necessary. Key maintenance activities include:
- Routine inspections of aeration units, pumps, and filtration systems.
- Cleaning and servicing of biological treatment units.
- Monitoring of water quality parameters like BOD, COD, pH, TSS, and TDS.
- Sludge management to ensure proper dewatering and disposal.
- Power optimization to reduce energy consumption.
- Our team offers comprehensive after-sales service, including installation, operation, and maintenance, ensuring that your ETP plant operates smoothly and efficiently.